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FRK-01 EV Charger PCBA for AC and DC Charging Piles

FRK-01 EV charger PCBA for AC and DC charging piles, supporting high-current PCB assembly, SMT and THT, CAN, RS485, Wi-Fi and 4G communication.
TECHNICAL SPECIFICATION
Packaging
Standard Package
MOQ
Negotiable
APPLICATIONS
Home EV Wallbox Chargers, Commercial EV Charging Piles, DC Charging Stations, Fleet Charging Stations, Depot Charging Systems, Portable EV Chargers, EV Charging Infrastructure, Smart Charging Equipment

Product Details

The FRK-01 EV charger PCBA is designed for electric vehicle charging equipment that requires reliable power control, communication and monitoring functions. The board can be used as a control and power management platform for AC and DC charging piles, wallbox chargers and other EV charging equipment.

The PCBA combines PCB fabrication with SMT and THT assembly to support different types of power and control components. The board can be manufactured with 2 to 8 layers, while copper thickness can be selected according to the current requirements of the charging system. Heavy copper designs can be used for high-current sections where additional current carrying capacity and thermal management are required.

The FRK-01 board can use FR-4, high-TG FR-4 or aluminum PCB materials depending on the electrical and thermal requirements of the application. Board thickness can be customized from 0.6 mm to 3.0 mm. Available surface finishes include HASL, lead-free HASL, immersion gold, ENIG and OSP.

For EV charging equipment, communication between the control board, vehicle and external management system is an important part of the overall design. The FRK-01 EV charger PCBA can integrate CAN and RS485 communication interfaces, while Wi-Fi and 4G connectivity can be incorporated for connected charging equipment and remote monitoring applications.

The board layout can be developed for high-current charging circuits, power management and control functions. Thermal design is also considered during PCB development and assembly to help manage heat generated by power components during extended charging operation.

The assembly process can combine surface-mount components with through-hole components. SMT assembly is suitable for control and electronic components, while THT assembly can be used for selected connectors, power devices and other components that require additional mechanical strength.

Functional testing and aging testing can be included in the production process to verify the electrical performance and operating stability of the assembled board. Testing requirements can be adjusted according to the charging equipment, circuit design and customer specifications.

The FRK-01 EV charger PCBA can be used in home EV wallbox chargers, commercial charging piles, fleet charging stations and portable EV charging equipment. It can also be adapted for charging infrastructure projects that require customized communication interfaces and control functions.

Custom EV charger PCBA development can be based on Gerber files, BOM information, schematics and mechanical requirements. The PCB design, component sourcing, SMT assembly, THT assembly and testing can be coordinated as part of a complete PCBA manufacturing process.

Prototype production can be used to verify the board design before volume manufacturing. For larger production programs, the same PCB and assembly process can be scaled according to the required quantity and charging equipment specifications.


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