Custom FR-4 PCB Manufacturing for Industrial and Consumer Electronics

Custom FR-4 PCB Manufacturing

Custom FR-4 PCB manufacturing for industrial equipment, consumer electronics, automation systems, IoT devices and smart home products. The service supports different board layer configurations, copper thicknesses and surface finishes for a wide range of electronic designs.

FR-4 and High-TG FR-4 Materials

The PCB manufacturing service supports standard FR-4 and High-TG FR-4 materials. Material selection can be matched to the operating requirements and construction of the finished electronic product.

1 to 12 Layer PCB Construction

Custom PCB production supports 1 to 12 layer board configurations. Different layer stack-ups can be used for simple single-sided circuits as well as more complex multilayer electronic designs.

The source manufacturing capability also supports 1–8 layer configurations for the core custom FR-4 processing service.

0.1mm Fine-Line PCB Manufacturing

The manufacturing process supports minimum line width and spacing of 0.1mm / 0.1mm. This allows the PCB to accommodate compact circuit layouts and higher component density.

0.5oz to 4oz Copper Thickness

Copper thickness can be customized from 0.5oz to 4oz according to the electrical and mechanical requirements of the PCB.

Different copper configurations can be selected for signal circuits, control boards and applications requiring higher current capacity.

Multiple PCB Surface Finishes

Several surface treatment options are available, including ENIG, OSP, HASL and immersion silver.

The surface finish can be selected according to the PCB assembly process, product requirements and production volume.

PCB Fabrication and Assembly

The service covers the main PCB manufacturing processes, including panel design, drilling, plating, etching, solder mask, silkscreen, surface finishing and electrical testing.

PCB assembly and OEM/ODM processing are also available for projects requiring both board fabrication and assembly.

PCB Testing and Inspection

PCB quality control includes electrical testing and AOI inspection. Impedance testing is also available for designs where controlled impedance is required.

Incoming material inspection and in-process quality control are used throughout production, with quality reports and traceability available for orders.

Applications

Industrial Automation

Custom FR-4 PCBs can be used in industrial automation equipment, control systems and electronic modules requiring reliable multilayer circuit construction.

Industrial Equipment

The boards are suitable for industrial electronic equipment, power systems and control equipment with customized PCB requirements.

Consumer Electronics

FR-4 PCB manufacturing supports consumer products where compact circuit layouts, flexible surface finishes and customized board designs are required.

IoT and Smart Home Devices

The PCB service can support IoT products, smart home devices and connected electronic equipment with compact and customized circuit boards.

Wearable Electronics

Multilayer FR-4 boards can be adapted for wearable electronic products and other compact consumer devices.

Power and Control Equipment

Customized copper thickness and multilayer construction can be selected for power and control applications according to the electrical requirements of the product.

Technical Specifications

• Product Type: Custom FR-4 PCB

• Materials: FR-4, High-TG FR-4

• PCB Layers: 1–12 layers

• Board Thickness: 0.4–3.2mm

• Copper Thickness: 0.5–4oz

• Minimum Line Width/Spacing: 0.1mm / 0.1mm

• Surface Finish: ENIG, OSP, HASL, Immersion Silver

• Testing: E-Test, AOI, Impedance Test

• Service Type: PCB Fabrication, Assembly, OEM/ODM

• Quality Standards: ISO9001, RoHS, IPC-A-610

• Certifications: UL, CE

• Prototype Lead Time: 3–7 working days

• Mass Production Lead Time: 7–15 working days

Fast PCB Prototyping

Prototype production is available for standard FR-4 PCB designs, with the source page indicating prototype delivery of approximately 3–5 days for standard designs. Express production can also be arranged for urgent projects. 

Custom PCB Manufacturing for OEM Projects

The service is suitable for projects that require customized board dimensions, layer structures, copper thickness, surface finish and testing requirements.

From prototype production to small-batch and mass production, the PCB can be manufactured according to the customer's Gerber files and technical requirements.

FR-4 PCB for Industrial and Consumer Electronics

This custom FR-4 PCB manufacturing solution covers a broad range of industrial and consumer electronic applications. With multilayer construction, fine-line capability, multiple surface finishes and PCB testing options, the boards can be adapted to different electronic product designs.